Rae-Line Saves 20% in Quality and Time through SYSPRO Implementation

Fully integrated solution supports expansion and meets changing requirements

Customer

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Customer Profile

Established in 1972 and based in Melbourne, Australia, Rae-Line is a market leader in the design and manufacture of commercial upholstery. The company employs more than 150 staff and operates 10 factories, supplying some of the biggest names in the automotive, heavy transport, recreational vehicle and upholstery industries.

Their Business Challenge

Rae-Line’s inhouse ERP solution was no longer keeping pace with its growth. The system didn’t include Material Requirements Planning (MRP) and the financial system was separate. Management identified a need for a fully integrated, robust system to meet its changing requirements and support future expansion.

The Solution

Rae-Line evaluated six ERP suppliers before selecting SYSPRO based on the capabilities of the solution and the responsiveness of the team. From bulk upload of sales orders to bills of material, inventory controls, stocktakes, Material Requirements Planning (MRP) and all the way through to the financial processes, Rae-Line found that SYSPRO was strongly aligned with its business processes.

The Outcome

As a single point of entry, SYSPRO supports the 60% growth in staff and orders experienced by Rae-Line over the past two years. In addition, Rae-Line has seen a 20% improvement in quality and time through its ability to feedback information, resulting in fewer mistakes and reworks.

“Ultimately, SYSPRO was the clear winner with their can-do attitude, ability to understand and meet our requirements, and the stability to support us for the future.”
– Brett Vorhauer, Managing Director, Rae-Line.

SYSPRO 8 Benefits to Customer

Ability to satisfy greater customer demand with existing admin team
Increased efficiency in production planning
Ability to meet customer needs on time, every time
Real-time access to accurate information via mobile devices
Enhanced ability to measure productivity and quality

SYSPRO’s ability to handle a 50% increase in demand from Rae-Line’s customers, as well a 60% growth in staff and orders over the past two years, has validated the management team’s belief that the solution offers the best alignment with its business. As a fully integrated, robust system, SYSPRO is capable of supporting Rae-Line’s future expansion and meeting its changing requirements.

Because SYSPRO is fully integrated, Rae-Line’s production staff know exactly what a customer needs on any particular day, increasing its efficiency in production planning. This ensures Rae-Line can satisfy customers on time, every time. The company is also able to meet customer expectations relating to high-quality products and service, which include on-time delivery three times a day, the flexibility to make changes on the fly and only 10 rejects for every million parts.

SYSPRO Manufacturing Operations Management (MOM) has made a tangible difference to the business. With 100 staff engaging in more than 500 jobs a day, MOM enables Rae-Line to measure critical factors such as productivity, quality and the actual time staff are clocked into jobs.

SYSPRO’S depth of industry knowledge, understanding of the Rae-Line operation and excellent support have helped Rae-Line use the solution to optimally enhance its business. Over the next few years, Rae-Line expects to realize many more benefits.

“With SYSPRO, we have clarity around the demand for materials. The MRP system ensures that we’ve got the right materials in the right place, so the production staff member can complete the job, get the sales order dispatched and invoice it to the customer.”
– Dave Moody, General Manager and SYSPRO Project Leader.

“SYSPRO is solid and robust, which is what we need. We’ve reaped so many benefits but one of the greatest is the ability for people on the floor to get the latest, greatest information – that’s invaluable.”
– Brett Vorhauer, Managing Director, Rae-Line.

Achieve business success with SYSPRO ERP

SYSPRO is a leading, global Enterprise Resource Planning (ERP) software provider, specializing in key manufacturing and distribution industries. SYSPRO’s ERP solution empowers customers to take the next step – whether it is expanding into new territories, adding new product lines, transforming business processes, or driving innovation.

Rae-Line Saves 20% in Quality and Time through SYSPRO Implementation

Fully integrated solution supports expansion and meets changing requirements

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Customer Profile

Their Business Challenge

The Solution

The Outcome

SYSPRO 8 Benefits to Customer

Achieve business success with SYSPRO ERP

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